Pedestal:

Completed 2023 05 09

Work Flow:

Parts list:

STEP 01: Cut grooves for T- Mold.

Place pedestal side wall in portable work bench.

Chip board 19mm Black.

Use a T-Mold cutter (Ali-Express)

Cut grooves . running router once on top surface and then on bottom surface. 
This ensures the groove is centered.

STEP 02: Use a mallet to mount the T-mold.

STEP 03:  Fit the 2mm thick edge liner using a Hot air gun.

Glue the edge liner.

Use masking tape to hold in place.

STEP 04: Drill edge struts 22mm x 22mm

Use drill combined with countersinking tool.

STEP 5: Assemble wheels onto bottom floor.

STEP 6: Assemble the side walls and the top and bottom floors

STEP 07: Glue edge liners to front panel and front flap.

STEP 08 : Drill vertical struts.

STEP 09: mount vertical struts.

STEP 10: mount front panel then back panels.

STEP 11: glue additional edge strips 2 x 20mm

STEP 12: Glue thin edge tape ( one side sticky). remove srplus with knife.

STEP 12 : Cut and glue back panel.

STEP 13: Mount hinges with front flap.

STEP 14: 

Drill cable Holes on top floor. 

Drill air holes in back panel.

Add "Lego" disks to top floor.

 

STEP 15: 

Cut and assemble telescoping draw support for front flap.

 STEP 15: Add floors to inside of pedestal.

Minutes 

Edge line the Side walls

01. 40 min : Mount T-Mold on front edge of side walls .

02. 45 min : Glue and bend Flat edge onto all other edges .

03. 15 min : Cut all Struts for Pedestal and Drill .

04. 30 min : Assemble struts onto roof and floor of pedestal. assemble rollers.

05. 15 min : Drill struts for front wall and back wall.

06. 10 min : Assemble struts onto pedestal.

07. 15 min : Assemble front plate.

08. 20 min : Cut and glue back cover.

09. 30 min : Assemble Front flap with hinges.

10. 30 min : Drill vent holes on back cover, drill cable hole on top floor.

11. 45 min : Cut , drill and assemble Struts for two floors (shelves)  inside pedestal.

12. 30 min : Cut , drill and assemble telescope for front flap.

Total : 5 hours at SF20/h = SF 100